Our goal is to continue the development of our long term business relations by delivering quality workmanship, efficient production at a competitive cost, while making customer satisfaction our top priority.
TURNKEY INDUSTRIAL PROJECTS
RIZQTECH’s involvement in turnkey industrial projects means providing end-to-end solutions for clients, managing every phase of the project from initial design to final delivery. In industries such as petroleum, power, chemical, and cryogenics, turnkey solutions are particularly valuable as they streamline the process, reduce risks, and ensure consistency throughout the project's lifecycle.
Here’s how RIZQTECH could approach turnkey industrial projects:
A turnkey project is a fully managed project where the contractor (RIZQTECH) handles all aspects, delivering the final product to the client ready for immediate operation. This includes:
The client receives a fully operational facility, reducing their need to manage multiple vendors or phases of the project.
Comprehensive Project Management
From project initiation to final delivery, RIZQTECH handles all aspects of the project. This includes scheduling, budgeting, risk management, and quality control, ensuring seamless execution and client satisfaction.
Customized Design and Engineering
Each project is tailored to the specific needs of the industry. Whether it's a storage tank for the petroleum sector or a structure for cryogenic materials, the design and engineering teams work closely with the client to meet all technical and regulatory requirements.
Procurement and Supply Chain Management
Efficient sourcing of materials and equipment ensures the best quality at the most competitive price. RIZQTECH’s established supplier network helps in procuring materials that comply with industry standards and certifications (e.g., API, ASME).
Construction and Fabrication
RIZQTECH uses its own in-house expertise and industry experience to handle the construction of storage tanks, facilities, and supporting infrastructure. This ensures precise execution of designs while maintaining safety and quality.
Testing, Commissioning, and Quality Assurance
Before handover, RIZQTECH conducts rigorous testing and commissioning to ensure that the facility operates as intended. This includes mechanical, structural, and safety testing to meet industry certifications and ensure compliance with environmental and safety regulations.
Health, Safety, and Environmental (HSE) Compliance
Safety and environmental protection are integral to RIZQTECH's turnkey projects. All phases, from design to execution, are carried out with strict adherence to HSE regulations, reducing risks to personnel and minimizing environmental impact.
On-time and On-budget Delivery
Turnkey projects are delivered within the agreed-upon timelines and budgets. This ensures that clients can begin operations without delays or unexpected costs, making the project more cost-effective and reducing downtime.
Post-Handover Support
Even after the project is complete, RIZQTECH can provide maintenance and operational support to ensure the long-term success of the facility. This can include training client staff, offering regular inspections, and providing ongoing technical assistance.
FBT STORAGE TANK
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FBT (Flat-Bottom Tanks), commonly used in industrial applications such as petroleum, chemical, and cryogenic storage, are a type of above-ground storage tank (AST) where the tank’s bottom is fixed to the foundation. They are typically cylindrical in shape and are designed for storing large quantities of liquids.
For a company like RIZQTECH, which specializes in storage tanks, FBT storage tanks are a crucial part of the portfolio, particularly for industries like petroleum and chemicals. Here's an overview of key aspects of FBT storage tanks:
Fixed Bottom Structure
FBT storage tanks are constructed with a flat or slightly inclined bottom, which is welded or securely attached to the foundation. The bottom is often made of carbon steel or stainless steel, depending on the material being stored, to ensure durability and resistance to corrosion.
Materials
FBT tanks are typically constructed from high-quality steel, depending on the type of material being stored. For petroleum products, carbon steel is often used, while stainless steel or specialized alloys may be required for chemicals and cryogenic liquids to prevent corrosion and chemical reactions.
Roof Types
FBT tanks can have different types of roofs based on the specific application:
Capacity
FBT storage tanks can range in size, from small-scale tanks used in industrial facilities to large tanks used in refineries and chemical plants, often with capacities reaching millions of gallons.
Regulatory Compliance
FBT storage tanks must adhere to various industry standards and regulations, such as those set by the American Petroleum Institute (API), particularly API 650 for the design and construction of welded tanks for oil storage, and API 653 for tank inspection, repair, and reconstruction.
Petroleum Storage
FBT tanks are extensively used in the petroleum industry for storing crude oil, refined products, and other hydrocarbons. The fixed-bottom design allows for large-scale storage with high stability.
Chemical Storage
These tanks are also vital in the chemical industry, where they store hazardous or reactive chemicals. For chemicals, safety measures such as corrosion-resistant linings and vapor recovery systems may be required to prevent leaks and emissions.
Cryogenic Storage
Although less common, FBT storage tanks can also be adapted for cryogenic applications, where the tanks are insulated to store liquefied gases at extremely low temperatures (e.g., liquid nitrogen or liquid oxygen). These tanks require advanced engineering solutions to handle thermal stresses and prevent leakage.
Power and Energy Storage
FBT tanks are used for storing various liquids used in power generation, including fuel oils and other energy products. In power plants, they are an essential part of backup systems and fuel reserves.
Foundation and Bottom Integrity
A crucial aspect of FBT tanks is ensuring that the bottom is properly installed and protected against corrosion, as the fixed bottom is in constant contact with the foundation. Regular inspections and maintenance are necessary to prevent bottom plate corrosion, which can lead to leaks.
Corrosion Protection
Corrosion can be a significant issue for FBT tanks, especially in industries where the tanks store aggressive chemicals or in coastal environments where the tanks are exposed to moisture and salt. Cathodic protection systems, linings, and coatings are essential for preserving the integrity of the tank.
Inspection and Maintenance
FBT tanks require periodic inspection, testing, and maintenance to comply with standards like API 653. This includes checking for leaks, foundation settlement, and corrosion damage, as well as conducting non-destructive testing (NDT) methods such as ultrasonic testing to assess wall thickness.
Environmental and Safety Measures
Depending on the stored material, FBT tanks may require additional safety measures like leak detection systems, secondary containment systems (to catch leaks or spills), and vapor recovery systems to prevent environmental contamination and reduce emissions.
RIZQTECH can leverage its expertise to offer turnkey solutions for FBT storage tanks, covering:
STORAGE TANKS REPAIRS AND MAINTENANCE
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Storage tank repairs and maintenance are essential for ensuring the long-term integrity, safety, and efficiency of tanks, especially in high-risk industries like petroleum, power, chemicals, and cryogenics. For companies like RIZQTECH, providing these services involves a detailed approach to extend the lifespan of storage tanks and prevent costly failures, leaks, or safety hazards.
Regular maintenance of storage tanks is crucial for:
Visual Inspections
Regular external and internal inspections can identify issues like corrosion, cracks, or leaks. External visual inspections should be done frequently, while internal inspections can be scheduled during maintenance shutdowns.
Non-Destructive Testing (NDT)
NDT techniques like ultrasonic thickness testing (UT), magnetic particle testing (MPT), and radiographic testing (RT) are used to assess the condition of the tank walls, floor, and roof without causing damage to the tank. Ultrasonic testing is commonly used to check for thinning of the tank shell or bottom plates due to corrosion.
Corrosion Monitoring
Installing corrosion probes or employing cathodic protection systems can help monitor and mitigate internal and external corrosion. Data from these systems allow for proactive intervention before significant degradation occurs.
Tank Settlement and Foundation Inspection
The tank foundation should be inspected to ensure there is no differential settlement that could affect the structural integrity of the tank. Uneven settlement can lead to cracks or stress on the tank's bottom and walls.
Bottom Plate Repairs and Replacement
Over time, the bottom plates of fixed-bottom tanks can corrode, particularly in tanks that store chemicals or oil. Repairs might involve patching small areas or completely replacing sections of the tank floor. This is often performed after an internal inspection detects thinning or pitting.
Weld Repairs
Tanks are subject to stresses from internal pressure, temperature changes, and material stored. Weld repairs may be necessary to fix cracks, leaks, or damaged welds on the shell, roof, or floor of the tank.
Coating and Lining
Applying or reapplying protective coatings inside the tank prevents corrosion and contamination of the stored product. Epoxy coatings, rubber linings, or fiberglass-reinforced plastics (FRP) can be used based on the material stored. External coatings protect the tank from environmental conditions such as humidity, UV radiation, and salt in coastal areas.
Roof Repairs
Roofs on fixed or floating-roof tanks are prone to corrosion, leaks, and mechanical damage. Repairing roof seams, replacing corroded panels, or upgrading to more resilient roofing materials is essential for maintaining tank integrity.
Nozzle and Piping Repairs
Nozzles and piping connections may suffer from wear or corrosion. These should be regularly checked and repaired to prevent leaks or pressure loss. Replacing gaskets, tightening connections, and repairing seals are common activities.
Cathodic Protection Systems
Installing impressed current or sacrificial anode systems helps to prevent external corrosion of steel tanks, especially the bottom plates in contact with the ground. This system significantly reduces the risk of leaks from corrosion over time.
Leak Detection Systems
Modern storage tanks may include real-time leak detection systems, such as sensors embedded in the tank floor or secondary containment systems. Early leak detection can prevent environmental contamination and loss of product.
Cleaning
Regular tank cleaning is necessary to remove sludge, sediment, and contaminants from the bottom of the tank. This is crucial for tanks storing oil, chemicals, or any material that may leave residues over time. Cleaning should be done during scheduled downtime or maintenance periods.
Interior Lining Systems
Tanks that store corrosive materials, chemicals, or cryogenic liquids may need interior linings like rubber, epoxy, or ceramic coatings to prevent corrosion and contamination. Relining the interior after a certain number of years or when wear is detected is a key maintenance task.
External Coatings
Tanks exposed to harsh environmental conditions benefit from weather-resistant coatings. Recoating protects against rust and damage caused by UV rays, rain, or industrial pollutants. It’s also important for tanks located in areas with extreme temperatures.
Tank Jacking
For tanks experiencing significant foundation settlement, tank jacking allows for the tank to be lifted and the foundation repaired or replaced without dismantling the entire structure.
Upgrading Tank Capacity
As industrial needs grow, clients may request upgrades to tank capacity. This can be done by raising the height of the tank (shell addition) or upgrading the internal structures, like installing floating roofs or installing improved vapour recovery systems for volatile liquids.
Safety and Compliance Upgrades
Upgrading tanks to meet new industry standards, safety codes, or environmental regulations is a vital part of ongoing maintenance. This includes installing overflow protection, fire suppression systems, or emission control devices like floating roofs for volatile products.
Routine Maintenance Schedule:
API 653 Compliance
This standard guides the inspection, repair, alteration, and reconstruction of storage tanks. Compliance ensures tanks meet industry safety standards and are maintained to prevent environmental hazards.
OSHA and Environmental Regulations
Tank repairs and maintenance should comply with safety regulations from OSHA and environmental guidelines from agencies like EPA (Environmental Protection Agency). This includes implementing proper procedures for handling hazardous materials and preventing spills.
RIZQTECH can offer:
MECHANICAL AND PIPING
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Mechanical piping refers to the system of pipes, fittings, valves, and other components used to transport fluids (liquids and gases) within industrial facilities. In industries like petroleum, power, chemical, and cryogenics, mechanical piping plays a critical role in ensuring the safe and efficient movement of process materials.
For a company like RIZQTECH, which specializes in storage tanks and industrial projects, mechanical piping is a key part of the infrastructure, connecting storage units to various processing, distribution, or transportation systems.
Process and Fluid Characteristics
The design of a piping system begins with understanding the fluid’s properties—such as temperature, pressure, corrosiveness, and viscosity—since these factors influence the choice of pipe materials, thickness, and layout. For instance, cryogenic fluids require special low-temperature alloys, while chemicals may require corrosion-resistant materials.
Codes and Standards
Piping systems must comply with industry standards like:
These standards ensure that piping systems meet safety and performance requirements under normal and extreme conditions.
Stress Analysis and Load Calculations
Piping systems are subject to various stresses from pressure, temperature fluctuations, and external loads (e.g., wind, seismic activity). Stress analysis ensures the system can handle these forces without risk of failure, ensuring long-term operational integrity.
Process Piping
These systems transport process fluids used in manufacturing and production, such as chemicals, oil, gas, or steam. The design focuses on efficiency and safety, with provisions for temperature control, pressure relief, and containment of hazardous substances.
Utility Piping
Used for transporting utilities like water, compressed air, natural gas, and cooling fluids. While less complex than process piping, it requires careful design to ensure reliable service.
HVAC Piping
This type of piping is used to transport heating and cooling fluids, including chilled water, steam, and refrigerants, for climate control within industrial facilities.
Cryogenic Piping
Used to transport super-cooled liquids such as liquid nitrogen or liquid oxygen. Special insulation and materials are required to handle extremely low temperatures and prevent thermal losses.
Fire Suppression Piping
A critical system in industrial plants, these pipes transport fire-retardant fluids like water, foam, or gases, and are essential for plant safety. Systems are designed according to NFPA standards to ensure quick response in case of fire.
Welding and Joining Methods
The installation of piping systems typically involves welding, brazing, or the use of mechanical couplings. For example:
Pipe Supports and Anchoring
Proper support and anchoring are critical to prevent movement due to thermal expansion or pressure surges. Pipe hangers, guides, and anchors help absorb the movement and maintain system alignment.
Expansion Joints
To manage thermal expansion in high-temperature piping systems, expansion joints or loops are installed to absorb movement and reduce stress on pipes, preventing fatigue and failure.
Insulation
Insulation is used to protect pipes carrying hot or cold fluids. It helps in energy conservation, preventing heat loss or gain, and protects personnel from burns or frostbite when working around the system. For cryogenic piping, specialized vacuum insulation or multilayer reflective insulation is commonly used.
Hydrostatic Testing
After installation, piping systems are tested for leaks and strength by filling the pipes with water (or another fluid) and pressurizing them to a level higher than the normal operating pressure. This ensures the system can handle the intended operational conditions.
Pneumatic Testing
In cases where water cannot be used (e.g., cryogenic or gas pipelines), compressed air or gas is used for testing. This method must be done cautiously due to the risk of overpressurization.
Non-Destructive Testing (NDT)
NDT methods such as radiographic (X-ray) testing, ultrasonic testing, or dye penetrant testing are used to check weld integrity and material quality without damaging the pipes.
Routine Inspections
Regular visual inspections and testing of piping systems ensure they are free from leaks, corrosion, or mechanical damage. Inspections should include checking for:
Corrosion Protection
For piping systems exposed to harsh environments, protective coatings, linings, or cathodic protection systems can be used to extend the life of the piping.
Valve Maintenance
Valves, a critical component of mechanical piping systems, require regular maintenance to prevent leaks and ensure smooth operation. This may include lubricating valve parts, checking for seat wear, or replacing gaskets.
Hazardous Material Handling
Piping systems that transport hazardous materials (e.g., chemicals, hydrocarbons) must comply with strict regulations regarding containment, spill prevention, and material handling. Proper marking, labeling, and containment are crucial for safety.
Explosion and Fire Safety
In environments where flammable gases or liquids are transported, piping systems must be designed to prevent ignition sources and manage pressure safely. This includes installing pressure relief valves, emergency shut-off valves, and fire suppression systems around critical piping.
RIZQTECH’s capabilities in mechanical piping can include:
Turnkey Piping Solutions
From design and material selection to installation and commissioning, RIZQTECH can provide end-to-end mechanical piping solutions for a variety of industries, ensuring that the piping systems meet all operational and regulatory requirements.
Pipe Fabrication and Installation
In-house fabrication capabilities allow for customized piping solutions, whether the project involves high-pressure pipelines for petroleum or corrosion-resistant systems for chemical processing.
Repair and Maintenance Services
RIZQTECH offers comprehensive maintenance services, including regular inspections, NDT testing, valve replacement, and system retrofits to improve the efficiency and safety of piping systems.
Compliance with Industry Standards
With a focus on adherence to ASME, API, and other industry standards, RIZQTECH ensures that all piping systems meet the necessary safety, environmental, and operational regulations.
STEEL FABRICATION AND ERECTION
Steel fabrication and erection are crucial processes in the construction and manufacturing industries, particularly in projects involving heavy structures such as industrial facilities, storage tanks, pipelines, and power plants. For a company like RIZQTECH, specializing in above-ground storage tanks and related structures, these processes are integral to delivering high-quality, durable solutions for clients.
Steel fabrication involves the process of cutting, shaping, and assembling steel components to create structures and products that meet specific design and engineering specifications. The main steps in the fabrication process include:
Blueprint Development
Detailed design drawings and specifications are created based on client requirements and industry standards. These blueprints outline dimensions, material types, welding requirements, and assembly instructions.
3D Modeling
Advanced software such as AutoCAD or SolidWorks is used to create three-dimensional models of the structure. This allows for visualization, analysis, and modification before actual fabrication begins.
Steel Types
The choice of steel (e.g., carbon steel, stainless steel, or alloy steel) depends on the specific application, considering factors like strength, corrosion resistance, and environmental conditions.
Sourcing
High-quality raw materials are sourced from reputable suppliers to ensure consistency and reliability in the final product.
Pre-Fabrication Assembly
Components may be assembled into sub-assemblies or complete structures in the shop before transportation to the construction site. This reduces on-site construction time and improves quality control.
Welding and Joining
Fabricated components are joined together using welding methods like:
Steel erection involves the assembly and installation of the fabricated steel components at the construction site. This phase requires careful planning and execution to ensure structural integrity and safety. Key aspects include:
Erection Sequence
A detailed plan is developed outlining the sequence of erection, considering factors like load distribution, stability, and access for cranes and workers.
Safety Measures
Safety protocols and risk assessments are conducted to minimize hazards during the erection process, including fall protection, equipment safety, and emergency procedures.
Cranes and Lifting Equipment
Heavy-duty cranes or hoists are used to lift steel components into position. Proper rigging techniques are employed to secure loads and ensure stability during lifting.
Alignment and Leveling
As components are erected, they must be aligned and leveled according to specifications. Temporary bracing or supports may be used to hold components in place during final assembly.
Bolting and Welding
Once in position, steel components are bolted or welded together. This includes installing connection plates, cross-bracing, and other elements that contribute to the structural integrity of the assembly.
Inspection and Quality Control
Throughout the erection process, inspections are conducted to ensure that all connections are secure and that the structure complies with design specifications and safety standards.
Standards Compliance
Fabrication and erection processes must adhere to industry standards such as those set by the American Institute of Steel Construction (AISC) and American Welding Society (AWS), ensuring quality and safety in construction.
Quality Control Procedures
Regular inspections and testing (e.g., weld inspections, dimensional checks) are performed to confirm that all components meet the required specifications.
Regular Inspections
After installation, steel structures should undergo routine inspections to identify any signs of wear, corrosion, or structural damage.
Maintenance
Regular maintenance activities, including repainting, corrosion protection, and structural repairs, are essential to prolong the lifespan of steel structures.
RIZQTECH can leverage its capabilities in steel fabrication and erection to deliver high-quality industrial solutions by:
PRESSURE VESSEL REPAIRS AND ALTERATION
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Etiam rhoncus. Maecenas tempus, tellus eget condimentum rhoncus, sem quam semper libero, sit amet adipiscing sem neque sed ipsum. Nam quam nunc, blandit vel, luctus pulvinar, hendrerit id, lorem. Maecenas nec odio et ante tincidunt tempus. Donec vitae sapien ut libero venenatis faucibus.
CONSTRUCTION
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FABRICATION
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Lorem ipsum dolor sit amet, consectetuer adipiscing elit. Aenean commodo ligula eget dolor. Aenean massa. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla consequat massa quis enim. Donec pede justo, fringilla vel, aliquet nec, vulputate eget, arcu. In enim justo, rhoncus ut, imperdiet a, venenatis vitae, justo. Nullam dictum felis eu pede mollis pretium. Integer tincidunt. Cras dapibus. Vivamus elementum semper nisi. Aenean vulputate eleifend tellus. Aenean leo ligula, porttitor eu, consequat vitae, eleifend ac, enim. Aliquam lorem ante, dapibus in, viverra quis, feugiat a, tellus. Phasellus viverra nulla ut metus varius laoreet. Quisque rutrum. Aenean imperdiet. Etiam ultricies nisi vel augue. Curabitur ullamcorper ultricies nisi. Nam eget dui.
SURFACE PREPARATION AND CLEANING
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ELECTRICAL AND INSTRUMENTATION
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CERTIFIED AND QUALIFIED MANPOWER
Lorem ipsum dolor sit amet, consectetuer adipiscing elit. Aenean commodo ligula eget dolor. Aenean massa. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla consequat massa quis enim. Donec pede justo, fringilla vel, aliquet nec, vulputate eget, arcu. In enim justo, rhoncus ut, imperdiet a, venenatis vitae, justo. Nullam dictum felis eu pede mollis pretium. Integer tincidunt. Cras dapibus. Vivamus elementum semper nisi. Aenean vulputate eleifend tellus. Aenean leo ligula, porttitor eu, consequat vitae, eleifend ac, enim. Aliquam lorem ante, dapibus in, viverra quis, feugiat a, tellus. Phasellus viverra nulla ut metus varius laoreet. Quisque rutrum. Aenean imperdiet. Etiam ultricies nisi vel augue. Curabitur ullamcorper ultricies nisi. Nam eget dui.